Posted 25 days ago
Manufacturing Process Developer
@ Sonova AG
Ontario
Overview
Sonova AG is hiring a Manufacturing Process Developer in Kitchener, Ontario, to develop and optimize joining, surface and encapsulation processes for in-the-ear hearing care products. The role is hybrid, requires up to 10% travel, and pays $91,200 to $114,000 CAD per year.
Pay:
$91,200–$114,000 a year
Responsibilities:
- Develop and optimize joining, bonding, surface and encapsulation processes
- Run feasibility studies and laboratory testing
- Support new product introduction with R&D and engineering teams
- Validate processes and investigate non-conformances
Requirements summary:
- Bachelor's degree or higher in engineering, materials science or a related discipline
- Minimum 5 years in surface or joining technologies
- Strong materials science and characterization knowledge
- Medical device or consumer electronics experience preferred
Tools & skills
Benefits mentioned
Source and dates
Employer career site / ATS feed · successfactors
- Employer posting date
- 2026-10-12
- First seen by our source
- 2026-10-13
- Source record updated
- 2026-10-17
These dates describe the source record, not a live verification that the employer is still hiring. Check the original posting.
Job details
| Seniority | Senior |
| Department | Engineering |
| Experience | 5+ years |
| Travel | air: minimal · ground: minimal |
| Work setting | Laboratory, Plant or factory, Office |
| Position | Sitting and standing |
| Physical demands | physical low · computer high |
| Languages | English |
| Education | Bachelor’s degree (required) |
| Fields of study | Engineering, Materials Science, Process Engineering, Chemistry, Physics |
| Perks mentioned | Retirement plan, Wellness |
Summary and details written by AI from the posting; the employer’s posting is the authority.
Sonova AG
Saved company profile
Historical company information from a saved The Jobs API profile (LinkedIn/Crunchbase fields). It is not live-verified; figures may have changed. Missing values remain unknown.
Full company description
Around 25% of the world’s population is living with hearing loss. At Sonova, we envision a world where everyone enjoys the delight of hearing and lives a life without limitations. From personal audio devices and wireless communication systems to audiological care services, hearing aids, and cochlear implants. Our product brands – Phonak, Unitron, Sennheiser (under license), and Advanced Bionics – create compelling new products to offer the optimal solution for an ever growing consumer base through our globally diversified sales and distribution channels, including our well established global audiological care business. With a presence in over 100 countries and more than 19,000 employees, we leverage our global infrastructure and local roots. We aim for an inclusive work environment and culture that fosters a good balance of family and work-life for everyone. Our workforce is made up of 110 nationalities across 4 generations. In 2006, Sonova founded the non-profit Hear the World Foundation, which seeks to give children living with hearing loss access to audiological care in low- to middle-income countries.
- LinkedIn followers
- 139,021
- People associated on LinkedIn
- 6,947
- Reported office locations
- Laubisrütistrasse 28, Stäfa, 8712, CH
- Business categories
- Information Technology
- Wearables
- Medical Device
- Communication Hardware
- Wireless
- Customer Service
- Consumer Electronics
- Manufacturing
- Other recorded names
- Sonova Group
- Sonova AG
- Profile identifies a recruitment agency
- No
- Reported total investment
- 34,498
Currency and observation date were not supplied; this is not a current valuation or a funding round.
Around 25% of the world’s population is living with hearing loss. At Sonova, we envision a world where everyone enjoys the delight of hearing and lives a life without limitations. From personal audio devices and wireless communication systems to audiological care services, hearing aids, and cochlear implants. Our product brands – Phonak, Unitron, Sennheiser (under license), and Advanced Bionics – create compelling…
| Field | Value |
|---|---|
| Industry | Medical Equipment Manufacturing |
| Company size | 10,001+ employees |
| Headquarters | Stäfa |
| Organization type | Public Company |
| Open jobs on Jobsy | 33 |
| View page |
Kitchener, Ontario | Hybrid
Manufacturing Process Developer
Join Sonova’s Manufacturing Engineering team as a Manufacturing Process Developer and help develop, optimize, and implement innovative manufacturing technologies that support our hearing care products.
In this role, you will focus on joining, surface, and encapsulation technologies for in-the-ear (ITE) products. Working closely with R&D and Manufacturing Engineering, you will drive process development, improve manufacturing reliability, and support the successful introduction of new products and technologies.
Responsibilities:
Evaluate, develop, implement, and optimize manufacturing processes, with a focus on joining, bonding, surface treatments, and encapsulation technologies.
Conduct technology assessments, feasibility studies, laboratory testing, and manufacturing process development activities.
Collaborate with R&D and cross-functional engineering teams to support new product introduction (NPI), design transfer, and manufacturing readiness.
Characterize, specify, qualify, and validate manufacturing processes to ensure stability, reliability, quality, and cost-effectiveness.
Perform process and failure analyses, troubleshoot manufacturing challenges, and implement continuous improvement initiatives.
Develop and maintain manufacturing design guidelines, process documentation, and best practices that support Design for Manufacturing and Design for Quality.
Support production teams with technical expertise, non-conformance investigations, corrective and preventive actions (CAPA), and process optimization.
More About You:
Bachelor's degree or higher in Engineering, Materials Science, Process Engineering, Chemistry, Physics, Microtechnology, or a related technical discipline.
Minimum 5 years of experience in surface and/or joining technologies, particularly bonding processes and applications.
Strong knowledge of materials science, materials analysis, manufacturing process development, and characterization techniques.
Hands-on experience conducting laboratory testing, technical investigations, feasibility studies, and process optimization.
Ability to analyze complex technical challenges, apply statistically reliable methods, and develop practical engineering solutions.
Strong communication, collaboration, and problem-solving skills, with the ability to work independently and effectively across multidisciplinary teams.
Experience in medical devices or consumer electronics is preferred. Knowledge of process statistics, project management, SAP, or Minitab is an asset.
Compensation:
The salary range for this position is $91,200 – $114,000 CAD annually.
Actual compensation will be determined based on the candidate's qualifications, relevant experience, skills, and internal equity.
Additional Information:
Travel requirements of up to 10%.
A minimum internet connection of 200 Mb/sec download and 10 Mb/sec upload is required for remote or hybrid work.
Don't meet all the criteria? If you're willing to go all in and learn, we'd love to hear from you!
What We Offer:
Exciting and challenging work environment
Collaborative and inclusive workplace culture
Opportunities for continuous learning and professional development
Flexible hybrid work environment, where applicable
Comprehensive benefits, including wellness and paramedical coverage
Competitive compensation and employer-matched pension contributions
Mentorship programs and career development opportunities
How We Work:
At Sonova, we prioritize employee well-being and foster an inclusive environment that promotes engagement and collaboration. Our team-customized hybrid work model helps balance individual needs with business goals while supporting innovation, flexibility, and teamwork.
We look forward to receiving your application through our online job application platform. For this position, only direct applications will be considered.
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